Quality Assurance Plan
| Sr. No. | Items | Parameter | Type of Check | Quantum | Acceptance Criteria | Reference | Record |
|---|---|---|---|---|---|---|---|
| A. Incoming Inspection | |||||||
| 1 | Raw Material | a) Intactness b) Grade Confirmation c) Physical Verification |
Visual Visual Visual |
5 bags/lot 5 bags/lot 5 bags/lot |
No damage information on packaging material grade Verification on bag No damage to package | 1) Purchase order 2) Supplier's challan |
1) Inward inspection report 2) Supplier challan |
| 2 | Moulds | 1) Physical 2) First sample |
Visual Measure |
First Sample |
As per drawing | As per drawing | Inward inspection report |
| 3 | Packaging Material | Physical | Visual | 5% per lot | No damage | Supplier's challan purchase followed |
1) Supplier's challan inward inspection report |
| B. Inprocess Inspection : Valves & Pipe Fittings | |||||||
| 1 | Moulding Operation |
Dimension and Physical Verification |
Measure Visual |
First sample 100% |
Drawing, no deformities no surface porosity | Drawing | |
| 2 | Machining | Dimension | Measure | 100% | Drawing | Drawing | |
| 3 | Assembly of Valves | Physical Verification Dimension |
Visual Measure |
100% | Proper within limits | Assembly drawing | Final inspection report |
| C. Final Inspection : Valves | |||||||
| 1 | Hydro Testing 1) Body testing 2) Seat testing |
Leakage test Leakage test |
Visual check Visual check |
100% 100% |
No Leakage No Leakage |
Final inspection report | |
| 2 | PCD Drilling Check | Dimension | Dimension | As per sampling plan inspection report | Within limits | Drawing | |
| 3 | Packing | Packing of finished goods |
Visual | 100% | Intactness of package | Order register | Delivery Challan / Invoice |